Coating For Dry Machining Of Al Alloys
Engineers from Sumitomo Electric Industries have developed a diamond-like carbon coating (DLC) for the dry machining of aluminum alloys and nonferrous applications. Previously, in the first stages of harsh-environment cutting, coatings would peel and lose their beneficial properties.
Share
Engineers from Sumitomo Electric Industries have developed a diamond-like carbon coating (DLC) for the dry machining of aluminum alloys and nonferrous applications.
Previously, in the first stages of harsh-environment cutting, coatings would peel and lose their beneficial properties. The company claims that with the coating, cutting tools maintain their properties, including high hardness, excellent lubrication, low friction coefficient, smooth surface, corrosion resistance and increased tool life. The coating is designed to promote chip control and has a friction coefficient of µ=0.05 - 0.2—without lubricants. Aluminum alloy adhesion on the edge is suppressed in dry machining, thereby decreasing cutting resistance. Furthermore, generation of built-up edge is suppressed, thereby maintaining the sharpness of the edge and improving the quality of the cutting material. The coating can be found on the company’s carbide grades, drills and end mills.
Related Content
-
Briquetting Manufacturer Tools Up for Faster Turnaround Times
To cut out laborious manual processes like hand-grinding, this briquette manufacturer revamped its machining and cutting tool arsenal for faster production.
-
Quick-Change Tool Heads Reduce Setup on Swiss-Type Turning Centers
This new quick-change tooling system enables shops to get more production from their Swiss turning centers through reduced tool setup time and matches the performance of a solid tool.
-
Five Common Mistakes Shops Make with ER Collets (And How to Prevent Them)
Collets play a crucial role in the machining process, so proper tool assembly and maintenance is important. Here are five potential pitfalls to avoid when using ER collets.