Mazak says its Integrex i-100HS multitasking machine offers a small footprint and simultaneous five-axis capabilities along with maximum versatility, high precision and throughput for complex part applications. The machine is said to combine the abilities of a full-function machining center and a high-powered turning center to produce small- and medium-sized workpieces in single setups.The machine employs a main and second spindle headstock with a 203-mm (6") chuck and 61-mm (2.4") diameter bore mounted on a 11-kW (15 hp), 6,000-rpm integrated spindle motor for handling a range of applications, from heavy-duty cutting at low speed to high-speed cutting of nonferrous materials. It also offers an optional 74-tool automatic tool-change magazine with Kennametal’s KM4X spindle connection.A vertically mounted milling spindle provides 24 kW (32 hp), 12,000 rpm and a rotating B-axis range of -30 degrees to +240-degrees. A roller cam drive for the B axis is said to ensure higher accuracy and rigidity, while providing zero backlash. A 36-tool (72-tool optional) magazine enables for fast tool changes and provides ample tooling for continuous part processing.The machine also provides a Y-axis travel of 210 mm (8.27") and vertical X axis of 450 mm (17.72"). The machine accommodates parts up to 500 mm (19.690") in diameter with a maximum machining length of 854 mm (36.620”)It also uses the Mazatrol SmoothAi, which is said to offer productivity advantages to the most demanding machining operations. The company says the Integrex i-100HS ensures the shortest possible machining cycle times, especially in fine-increment programs for simultaneous five-axis operations and free-form, die-mold machining. The control incorporates a variety of advanced programming functions said to make it easy to use and ensure high-speed, high-accuracy machining performance.